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Extra info for Boeing Design Manual 7126 Electrical Connections

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2. True position tolerance of wire– wrap terminal tips. 3. Optional plate hardware and location.

Applicability of a Boeing process or material specification to a design objective and company may be established from D–18888–1, Boeing Process Specification Numerical Index or D–18888–3, Boeing Material Specification Numerical Index. This applicability must be confirmed by the designer. When coverage for a process or material does not exist it should be requested through the designer’s company focal point. FIGURE 5–1 identifies the process specifications applicable to the standard modes of connection.

In general, terminal width should be three times the diameter of the wire to be used and thickness two times the wire diameter. Commonly used and accepted standard size terminals are listed in FIGURE 4–5. Length For a given cross–sectional area, terminal length is limited by torsional resistance needed for the wrapping operation. Determining factors are wire size, number of turns required per connection, number of wrapping levels per terminal, and depth of the hole in the bit. Larger wire sizes require more space and greater wrapping force, with a resultant decrease in overall connection density.

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Boeing Design Manual 7126 Electrical Connections


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